Drives engineered with OEM realities in mind

Our engineering packages include harmonics analysis, functional safety documentation, parameter databases, and PLC code templates that align with Danfoss best practices and UL certification requirements.

IEEE 519 compliant SIL2/SIL3 safety Global supply chain Digital twin validation

Quick-select the right drive for your application

Filter by OEM focus area to surface the Danfoss drive families that align with your mechanical loads, safety envelope, and PLC strategy. Each recommendation links directly to deeper engineering content and blueprint assets.

High-performance motion

VLT® AutomationDrive FC 302

Modular power stages with integrated safe motion for robotics, hoists, and conveyor systems that demand synchronized, high-overload performance.

  • SIL3 safety with Safe Torque Off, Safe Stop 1/2, Safe Limited Speed.
  • Servo-like positioning with encoder feedback and PLCopen motion blocks.
  • 160% overload handling and flying start for high-inertia loads.
Material handling Food & beverage Energy storage
Building systems

VLT® HVAC Drive FC 102

Purpose-built for air handlers, fan walls, and hydronic skids with macros that align to building automation standards and UL864 life-safety requirements.

  • Native BACnet, Modbus, and LONWorks communications.
  • Fire override, smoke purge, and bypass sequencing templates.
  • ASHRAE 90.1 energy reporting with PLC data mapping.
HVAC OEM Packaged systems Energy reporting
Process pumping

VLT® AQUA Drive FC 202

Optimized for municipal pumping, desalination, and industrial water processes with multi-pump coordination and cavitation avoidance.

  • Advanced pump staging, deragging, and dry-run protection.
  • Integrated harmonic mitigation sized for long feeder runs.
  • SCADA-ready templates with redundant PLC IO mappings.
Water & wastewater Skid OEM Remote telemetry
Heavy duty

VACON® Industrial Drives

Liquid-cooled and active front-end configurations for cranes, mining, microgrid, and test stand applications that demand regenerative capability.

  • AFE technology for IEEE 519 compliance and regeneration.
  • Medium-voltage readiness up to 6.6 kV with engineered packages.
  • Predictive maintenance hooks via DrivePro® Remote.
Energy & microgrid Heavy industry Regenerative
Decentralized & compact

VLT® Decentral & Micro Drives

IP66 washdown-rated and cabinet-free drives ideal for conveyor zones, packaging cells, and modular machine designs needing quick changeovers.

  • On-machine mounting with pluggable hybrid cabling.
  • Integrated STO and Safe Limited Speed options.
  • Pre-engineered PLC function blocks for zone control.
Hygienic design Quick deployment Compact footprint
VLT® HVAC Drive FC 102

Optimized airflow, hydronics, and comfort applications

Designed for building automation OEMs requiring BACnet, Modbus, or LONWorks connectivity and energy stewardship. Gross Automation’s templates accelerate air handler, fan wall, and pump skid deployments.

Engineering highlights

  • Fire override & smoke purge operation with UL864 compliance documentation.
  • Multi-zone pressure control with adaptive PID and sensorless backup.
  • Harmonic mitigation packages (12-pulse, passive filters, AFE) sized to AHRI/ASHRAE targets.
  • Integrated bypass, damper sequencing, and emergency input logic.
  • Factory-loaded macros for AHU, chiller, and cooling tower coordination.
BACnet/IP Modbus TCP LONWorks PLCs: Danfoss, Johnson Controls, Distech

Specification snapshot

Power range1 – 1,400 HP (0.75 – 1,000 kW)
Voltage classes208 – 690 VAC, 50/60 Hz
EnclosuresNEMA 1, 12, 3R, IP55/66
SafetySafe Torque Off (SIL2), Safe Maximum Speed
Environment-10 to 50°C with derate above 40°C
VLT® AutomationDrive FC 302

Scalable platform for industrial machinery builders

From conveyors and hoists to robotics and packaging lines, the FC 302 delivers modular power stages, advanced motion options, and certified safety functions. We bundle PLC libraries, torque proofs, and cabinet designs so OEMs can repeat deployments.

Engineering highlights

  • Safe Torque Off, Safe Stop 1/2, Safe Limited Speed, and PROFIsafe integration.
  • High overload capability (160% for 60s) and flying start for high-inertia loads.
  • Integrated servo control modes with Resolver, EnDat, and HIPERFACE encoders.
  • Condition-based monitoring using DrivePro® Remote Monitoring.
  • Optional stainless-steel/NEMA 4X enclosures for washdown environments.
EtherNet/IP PROFINET CANopen EtherCAT

Specification snapshot

Power range0.25 – 1,400 HP (0.18 – 1,000 kW)
Voltage classes200 – 690 VAC, regenerative options
EnclosuresIP20, IP21, IP54, IP55, IP66
SafetySIL3 with Safe Limited Speed & Safe Stop 1/2
Environment-25 to 50°C, conformal coating (3C3/3C2)
VLT® AQUA Drive FC 202

Purpose-built for water & wastewater pumping

The AQUA drive protects pump assets with cavitation avoidance, dry-run protection, and intelligent multi-pump coordination. We align drives with PLC SCADA strategies for municipalities and OEM skid builders.

Engineering highlights

  • Multi-pump cascade controller with up to 8 pumps, redundant standby logic, and pump hygiene routines.
  • Sensorless pressure control with automatic energy optimization.
  • Integrated deragging, soft pipe fill, and motor thermal load monitoring.
  • Optional desalination and aeration macros with custom PLC IO templates.
  • Built-in sleep mode, quick fill, and pipe break detection algorithms.
Modbus TCP PROFINET EtherNet/IP DNP3 via gateway

Specification snapshot

Power range1 – 1,400 HP (0.75 – 1,000 kW)
Voltage classes200 – 690 VAC, 6- & 12-pulse
EnclosuresNEMA 1, 12, 3R, IP54/55/66
SafetySafe Torque Off, pump clean macros
EnvironmentCoated PCBs, marine approvals
VACON® Industrial Drives

High horsepower control for mission-critical loads

VACON® drives excel in marine, mining, energy storage, and heavy industry where redundant cooling, high power densities, and low harmonics are non-negotiable. Our engineering team packages medium-voltage readiness and multi-drive coordination.

Engineering highlights

  • Liquid- and air-cooled modules with redundant pump/fan configurations.
  • Active front end (AFE) and low harmonic drives for IEEE 519 compliance at point of common coupling.
  • IEC 61800-5-2 safety, Safe Torque Off, Safe Brake Control, and encoder feedback.
  • Multi-motor master/follower and load-sharing templates.
  • Medium-voltage step-up integration and packaged skid assemblies.
Medium-voltage ready Liquid cooling AFE Grid code compliant

Specification snapshot

Power range125 HP – 5 MW
Voltage classes380 – 690 VAC (LV) / MV packages
EnclosuresIP21, IP23, IP54, IP54 outdoor cabinets
SafetySIL3 functions, redundant STO channels
Environment-40 to 50°C with tropicalized electronics
Micro & Compact Drives

Space-efficient control for fractional horsepower equipment

For OEM panels with tight footprints, Danfoss micro drives offer quick commissioning, onboard filters, and PLC handshake blocks. We integrate them with Danfoss PLC IO and provide wiring harness documentation.

Engineering highlights

  • Single- and three-phase input options with integrated RFI filters.
  • Graphical assistants with QR code parameter transfer and Bluetooth tools.
  • Multi-pump and fan macros for packaged equipment manufacturers.
  • Integrated PLC relays for bypass, HOA, and manual overrides.
  • Panelization kits with DIN rail, disconnect, and fusing layouts.
Single-phase DIN-rail Bluetooth setup Embedded PLC

Specification snapshot

Power range0.25 – 30 HP (0.18 – 22 kW)
Voltage classes120, 240, 480 VAC
EnclosuresIP20 (NEMA 1), optional IP66
SafetySafe Torque Off on select models
Environment-10 to 50°C, high vibration resilience

Family selection matrix

Use the matrix to align drive families with application priorities. Gross Automation engineers finalize sizing, harmonics, and panelization details during your project discovery session.

Criteria VLT® HVAC VLT® AutomationDrive VLT® AQUA VACON® Industrial Micro/Compact
Target verticals Commercial HVAC, mission critical facilities Material handling, OEM machinery, robotics Municipal water, irrigation, desalination Marine, mining, microgrids, heavy industry Packaged HVAC, OEM machines, OEM retrofits
Power density Medium High Medium Very high Compact
Safety level SIL2 (STO) SIL3 (STO, SLS, SS1) SIL2 (STO) SIL3 (STO, SBC) SIL1/SIL2 depending on model
Harmonic mitigation 12-pulse, passive filters AFE, LCL filters, du/dt 12-pulse, passive/active filters AFE, multi-pulse, active harmonic filters Onboard filters, optional line reactors
Control modes V/Hz, vector, HVAC macros Sensorless, closed-loop vector, servo V/Hz, vector, cascade control Vector, torque control, synchronous motor V/Hz, vector
Best-fit PLC pairing Danfoss PLC, BACnet BMS Danfoss PLC, Rockwell, Siemens Danfoss PLC, SCADA systems Danfoss PLC, high-end industrial PLCs Danfoss PLC, micro PLCs

Engineering toolkits

Download working files and calculators to speed quoting, design reviews, and commissioning preparation.

Drive parameter databases

CSV exports for each drive family with Gross Automation-recommended parameter sets for standard applications.

Requires NDA

Panel template CAD pack

AutoCAD and EPLAN drawings for UL-compliant enclosures including heat load calculations and wiring diagrams.

Download

Harmonic & thermal calculators

Interactive calculators estimating THDi, transformer loading, and enclosure cooling requirements.

Launch calculators

Firmware lifecycle tracker

Stay ahead of Danfoss firmware updates, obsolescence, and DrivePro® service bulletins.

Subscription
Validation & compliance

Lab-tested documentation that de-risks OEM rollouts

Gross Automation maintains an in-house validation lab where every drive cabinet design is proven against thermal, harmonic, and safety criteria before it reaches your line.

  • Type tests replicating UL, CSA, and CE requirements with full data logging.
  • Instrumented heat runs capturing temperature rise at drives, reactors, and control electronics.
  • Arc flash and short-circuit calculations tied directly to panel fabrication drawings.
  • Factory witness protocols so procurement and quality teams can certify compliance.
99.7% First-pass FAT success
24 hrs Typical report turnaround

Factory validation package

Documentation setControl schematics, IO matrix, safety calculations
Testing scopeHeat run, load cycling, harmonic audits, insulation resistance
ComplianceUL508A, NFPA 79, CSA C22.2, CE marking support
DeliverablesDigital test reports, traceable parameter exports, corrective actions

Recommended add-ons

  • Third-party witness testing coordination.
  • PLC/HMI simulation files for virtual FAT.
  • Customer-specific reporting templates.
Request validation scope
Modernization accelerators

Stage Danfoss upgrades without pausing production

Gross Automation orchestrates modernization sprints so OEM plants can refresh legacy drives in waves. We stabilize existing assets, prefabricate replacement panels, and commission with analytics so your operators see measurable gains from day one.

  • Risk-ranked fleet inventories tie load data, harmonics, and spare strategy to each line.
  • Panelization kits pre-wire Danfoss drives, PLC interfaces, and safety circuits for quick swaps.
  • DrivePro® dashboards benchmark before/after KPIs for throughput, energy, and downtime.
Installed base

Stabilize & prioritize

We log parameters, load profiles, and power quality on your existing drives so replacements focus on the riskiest assets first.

  • Digital forms capture nameplate, firmware, and cabinet condition data.
  • Clamp-on studies and harmonics trending document electrical realities.
  • Fleet heatmaps reveal which lines need DrivePro® inventory buffers.
2 weeks to baseline 20 assets
Panelization

Engineer & stage supply

UL-certified fabrication cells build drop-in Danfoss panels with PLC handshakes, wiring harnesses, and test records before shutdown windows open.

  • Parameter files, PLC code, and documentation packaged per asset ID.
  • Load-bank validation verifies thermal and harmonic performance in our lab.
  • Pre-staged spares and tooling kits ship with each modernization wave.
90% work prefabricated off-line
Review fabrication workflow
Performance

Commission & prove ROI

Gross Automation engineers handle onsite swaps, drive tuning, and analytics baselining so leadership immediately sees improvement metrics.

  • Virtual FAT and checklists keep downtime aligned to approved windows.
  • DrivePro® and PLC dashboards updated with post-startup KPIs.
  • Lifecycle review meeting packages quantify throughput and energy results.
3 KPIs tracked post-startup
Launch ROI calculator
Need application-specific guidance?

Schedule a drive architecture workshop

Share load profiles, safety requirements, and control preferences. We will prepare a Danfoss drive bill of material, panel concept, and commissioning plan tailored to your machine.