VLT® AutomationDrive FC 302
Modular power stages with integrated safe motion for robotics, hoists, and conveyor systems that demand synchronized, high-overload performance.
Our engineering packages include harmonics analysis, functional safety documentation, parameter databases, and PLC code templates that align with Danfoss best practices and UL certification requirements.
Filter by OEM focus area to surface the Danfoss drive families that align with your mechanical loads, safety envelope, and PLC strategy. Each recommendation links directly to deeper engineering content and blueprint assets.
Modular power stages with integrated safe motion for robotics, hoists, and conveyor systems that demand synchronized, high-overload performance.
Purpose-built for air handlers, fan walls, and hydronic skids with macros that align to building automation standards and UL864 life-safety requirements.
Optimized for municipal pumping, desalination, and industrial water processes with multi-pump coordination and cavitation avoidance.
Liquid-cooled and active front-end configurations for cranes, mining, microgrid, and test stand applications that demand regenerative capability.
IP66 washdown-rated and cabinet-free drives ideal for conveyor zones, packaging cells, and modular machine designs needing quick changeovers.
No drives match the selected filters. Choose a different application focus to explore tailored recommendations.
Designed for building automation OEMs requiring BACnet, Modbus, or LONWorks connectivity and energy stewardship. Gross Automation’s templates accelerate air handler, fan wall, and pump skid deployments.
Power range | 1 – 1,400 HP (0.75 – 1,000 kW) |
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Voltage classes | 208 – 690 VAC, 50/60 Hz |
Enclosures | NEMA 1, 12, 3R, IP55/66 |
Safety | Safe Torque Off (SIL2), Safe Maximum Speed |
Environment | -10 to 50°C with derate above 40°C |
From conveyors and hoists to robotics and packaging lines, the FC 302 delivers modular power stages, advanced motion options, and certified safety functions. We bundle PLC libraries, torque proofs, and cabinet designs so OEMs can repeat deployments.
Power range | 0.25 – 1,400 HP (0.18 – 1,000 kW) |
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Voltage classes | 200 – 690 VAC, regenerative options |
Enclosures | IP20, IP21, IP54, IP55, IP66 |
Safety | SIL3 with Safe Limited Speed & Safe Stop 1/2 |
Environment | -25 to 50°C, conformal coating (3C3/3C2) |
The AQUA drive protects pump assets with cavitation avoidance, dry-run protection, and intelligent multi-pump coordination. We align drives with PLC SCADA strategies for municipalities and OEM skid builders.
Power range | 1 – 1,400 HP (0.75 – 1,000 kW) |
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Voltage classes | 200 – 690 VAC, 6- & 12-pulse |
Enclosures | NEMA 1, 12, 3R, IP54/55/66 |
Safety | Safe Torque Off, pump clean macros |
Environment | Coated PCBs, marine approvals |
VACON® drives excel in marine, mining, energy storage, and heavy industry where redundant cooling, high power densities, and low harmonics are non-negotiable. Our engineering team packages medium-voltage readiness and multi-drive coordination.
Power range | 125 HP – 5 MW |
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Voltage classes | 380 – 690 VAC (LV) / MV packages |
Enclosures | IP21, IP23, IP54, IP54 outdoor cabinets |
Safety | SIL3 functions, redundant STO channels |
Environment | -40 to 50°C with tropicalized electronics |
For OEM panels with tight footprints, Danfoss micro drives offer quick commissioning, onboard filters, and PLC handshake blocks. We integrate them with Danfoss PLC IO and provide wiring harness documentation.
Power range | 0.25 – 30 HP (0.18 – 22 kW) |
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Voltage classes | 120, 240, 480 VAC |
Enclosures | IP20 (NEMA 1), optional IP66 |
Safety | Safe Torque Off on select models |
Environment | -10 to 50°C, high vibration resilience |
Use the matrix to align drive families with application priorities. Gross Automation engineers finalize sizing, harmonics, and panelization details during your project discovery session.
Criteria | VLT® HVAC | VLT® AutomationDrive | VLT® AQUA | VACON® Industrial | Micro/Compact |
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Target verticals | Commercial HVAC, mission critical facilities | Material handling, OEM machinery, robotics | Municipal water, irrigation, desalination | Marine, mining, microgrids, heavy industry | Packaged HVAC, OEM machines, OEM retrofits |
Power density | Medium | High | Medium | Very high | Compact |
Safety level | SIL2 (STO) | SIL3 (STO, SLS, SS1) | SIL2 (STO) | SIL3 (STO, SBC) | SIL1/SIL2 depending on model |
Harmonic mitigation | 12-pulse, passive filters | AFE, LCL filters, du/dt | 12-pulse, passive/active filters | AFE, multi-pulse, active harmonic filters | Onboard filters, optional line reactors |
Control modes | V/Hz, vector, HVAC macros | Sensorless, closed-loop vector, servo | V/Hz, vector, cascade control | Vector, torque control, synchronous motor | V/Hz, vector |
Best-fit PLC pairing | Danfoss PLC, BACnet BMS | Danfoss PLC, Rockwell, Siemens | Danfoss PLC, SCADA systems | Danfoss PLC, high-end industrial PLCs | Danfoss PLC, micro PLCs |
Download working files and calculators to speed quoting, design reviews, and commissioning preparation.
CSV exports for each drive family with Gross Automation-recommended parameter sets for standard applications.
Requires NDAAutoCAD and EPLAN drawings for UL-compliant enclosures including heat load calculations and wiring diagrams.
DownloadInteractive calculators estimating THDi, transformer loading, and enclosure cooling requirements.
Launch calculatorsStay ahead of Danfoss firmware updates, obsolescence, and DrivePro® service bulletins.
SubscriptionGross Automation maintains an in-house validation lab where every drive cabinet design is proven against thermal, harmonic, and safety criteria before it reaches your line.
Documentation set | Control schematics, IO matrix, safety calculations |
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Testing scope | Heat run, load cycling, harmonic audits, insulation resistance |
Compliance | UL508A, NFPA 79, CSA C22.2, CE marking support |
Deliverables | Digital test reports, traceable parameter exports, corrective actions |
Gross Automation orchestrates modernization sprints so OEM plants can refresh legacy drives in waves. We stabilize existing assets, prefabricate replacement panels, and commission with analytics so your operators see measurable gains from day one.
We log parameters, load profiles, and power quality on your existing drives so replacements focus on the riskiest assets first.
UL-certified fabrication cells build drop-in Danfoss panels with PLC handshakes, wiring harnesses, and test records before shutdown windows open.
Gross Automation engineers handle onsite swaps, drive tuning, and analytics baselining so leadership immediately sees improvement metrics.
Share load profiles, safety requirements, and control preferences. We will prepare a Danfoss drive bill of material, panel concept, and commissioning plan tailored to your machine.